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Customized Aluminium Extrusion Production Line – 500T to 5000T+ Turnkey Solution
Our Custom Aluminum Extrusion Press Line is a comprehensive, fully integrated manufacturing system designed to produce high-quality aluminum profiles tailored to your specific requirements. The extrusion line encompasses all critical stages of aluminum profile production—from billet heating and extrusion through cooling, stretching, cutting, and artificial aging.
Aluminum extrusion is a processing method in which aluminum alloy is placed in an extrusion cylinder and subjected to pressure to flow through a specifically designed die hole, achieving the required cross-sectional shape and size. This method offers low cost, high efficiency, and simple operation, making aluminum profiles a crucial primary material in the modern economy.
The process begins with heated aluminum billets, typically reaching temperatures between 440–500°C in the billet furnace. A hydraulic ram—capable of exerting forces exceeding 6,000 tons on larger systems—then forces the softened billet through a precision-machined steel die. As the aluminum exits the die, it takes the exact shape of the die opening, producing a continuous profile that is then cooled, stretched to relieve internal stresses, and cut to specified lengths.
Benefit | Description |
|---|---|
Tailored to Your Output | Production capacity matched to your target volumes—from small-batch specialty profiles to high-volume industrial runs |
Profile-Specific Configuration | Line optimized for your profile geometries: solid, semi-hollow, or hollow sections |
Alloy Flexibility | Systems configured to handle a wide range of aluminum alloys, from common 6061/6063 to specialty high-strength alloys |
Future-Ready Scalability | Modular design allows for future expansion and technology upgrades as your business grows |
Cost-Effective Integration | Single-supplier solution reduces coordination complexity and ensures component compatibility |
The heart of any aluminum extrusion line. Our presses feature prestressed frame structures for reliable performance, high production efficiency, and low energy consumption. The whole machine adopts PLC for automatic control, with electrical components from internationally recognized brands.
Parameter | Specification |
|---|---|
Nominal Extrusion Force | 1000MT (customizable from 500T to 5000T+) |
Billet Diameter | 5" (127mm) and up |
Max Billet Length | 650mm (customizable) |
Working Pressure | 250 kg/cm² |
Extrusion Speed | 0.2–15 mm/s |
Main Pump | Rexroth |
Main Motors | 2 sets of 90KW induction motors |
Dead Cycle | < 19 seconds |
PLC/HMI/Electrical Components | Siemens or equivalent premium brand |
Note: Press specifications are fully customizable. Please contact us with your specific tonnage and billet size requirements.
Precise billet heating is fundamental to extrusion quality. The furnace features optimum airflow design and perfect refractory material for durability and energy efficiency.
Component | Function |
|---|---|
Die Oven | Preheats dies to optimal temperature before extrusion |
Puller System | Guides extruded profiles from the press to the cooling table |
Cooling Table | Cools profiles uniformly to maintain dimensional stability |
Hydraulic Stretcher | Relieves internal stresses and straightens profiles |
Finish Saw | Cuts profiles to customer-specified lengths with precision |
Artificial Aging Oven | Heat-treats profiles to achieve required mechanical properties |
Our customized aluminum extrusion press lines are engineered to serve a broad spectrum of industries and applications, including:
Architectural & Construction – Window frames, door profiles, curtain walls
Solar Energy – Photovoltaic panel frames and mounting structures
Automotive – Lightweight structural components, crash management systems
Electronics – Heat sinks, LED housings, enclosures
Industrial – T-slot profiles, conveyor systems, machine frames
Consumer Goods – Furniture profiles, sporting goods, appliances
Full Turnkey Solutions – From billet to finished profile, one integrated system
Complete Customization – Every line engineered to your specific requirements
Premium Components – Siemens, Rexroth, and other internationally recognized brands
Modular & Scalable – Designed for future expansion and technology upgrades
Single-Source Responsibility – Reduced coordination complexity and guaranteed component compatibility
Ready to build your custom extrusion line? Contact EPS Aluminum today with your target tonnage, billet size, and profile specifications—our engineering team will design a production line tailored to your exact needs.