Custom Aluminum Extrusion Press Line – 500T to 5000T+ Comprehensive Turnkey Solutions for Premium Aluminum Profile Manufacturing
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Custom Aluminum Extrusion Press Line – 500T to 5000T+ Comprehensive Turnkey Solutions for Premium Aluminum Profile Manufacturing

Views: 0     Author: Site Editor     Publish Time: 2026-07-20      Origin: Site

In today's competitive manufacturing landscape, the quality of your aluminum extrusion line directly determines the quality of your finished profiles. EPS Aluminum supplies fully customized aluminium extrusion production lines designed for manufacturing high-quality aluminium profiles across a wide range of industries. From billet to finished profile, our complete turnkey solutions integrate every critical stage of the production process into one seamless, engineered system.

Precision Engineered for Your Unique Requirements

Aluminum extrusion is a processing method in which aluminum alloy is placed in an extrusion cylinder and subjected to pressure to flow through a specifically designed die hole, achieving the required cross-sectional shape and size. This method offers low cost, high efficiency, and simple operation, making aluminum profiles a crucial primary material in the modern economy.

The process begins with heated aluminum billets, typically reaching temperatures between 440–500°C in the billet furnace. A hydraulic ram—capable of exerting forces exceeding 6,000 tons on larger systems—then forces the softened billet through a precision-machined steel die. As the aluminum exits the die, it takes the exact shape of the die opening, producing a continuous profile that is then cooled, stretched to relieve internal stresses, and cut to specified lengths.

Every EPS extrusion line is configured to your specific profile geometries—whether you require solid, semi‑hollow, hollow sections, heat sinks, solar frames, or automotive parts. Our lines feature PLC automatic control with Siemens or Rexroth components, ensuring precision, efficiency, and consistent output quality. Whether you require small-batch specialty profiles or high-volume industrial production, EPS Aluminum delivers a customized extrusion line built to your exact specifications.

Why Choose a Customized Extrusion Line?

Benefit

Description

Tailored to Your Output

Production capacity matched to your target volumes—from small-batch specialty profiles to high-volume industrial runs

Profile-Specific Configuration

Line optimized for your profile geometries: solid, semi-hollow, or hollow sections

Alloy Flexibility

Systems configured to handle a wide range of aluminum alloys, from common 6061/6063 to specialty high-strength alloys

Future-Ready Scalability

Modular design allows for future expansion and technology upgrades as your business grows

Cost-Effective Integration

Single-supplier solution reduces coordination complexity and ensures component compatibility

Key Components & Technical Specifications

Extrusion Press – The Heart of the Line

Our presses feature prestressed frame structures for reliable performance, high production efficiency, and low energy consumption. The whole machine adopts PLC for automatic control, with electrical components from internationally recognized brands.

Parameter

Specification

Nominal Extrusion Force

1000MT (customizable from 500T to 5000T+)

Billet Diameter

5" (127mm) and up

Max Billet Length

650mm (customizable)

Working Pressure

250 kg/cm²

Extrusion Speed

0.2–15 mm/s

Main Pump

Rexroth

Main Motors

2 sets of 90KW induction motors

Dead Cycle

< 19 seconds

PLC/HMI/Electrical Components

Siemens or equivalent premium brand

Note: Press specifications are fully customizable. Please contact us with your specific tonnage and billet size requirements.

Billet Heater with Hot Log Shear

Precise billet heating is fundamental to extrusion quality. The furnace features optimum airflow design and perfect refractory material for durability and energy efficiency.

Additional Key Components

Component

Function

Die Oven

Preheats dies to optimal temperature before extrusion

Puller System

Guides extruded profiles from the press to the cooling table

Cooling Table

Cools profiles uniformly to maintain dimensional stability

Hydraulic Stretcher

Relieves internal stresses and straightens profiles

Finish Saw

Cuts profiles to customer-specified lengths with precision

Artificial Aging Oven

Heat-treats profiles to achieve required mechanical properties

Industries We Serve

Our customized aluminum extrusion press lines are engineered to serve a broad spectrum of industries and applications:

  • Architectural & Construction – Window frames, door profiles, curtain walls

  • Solar Energy – Photovoltaic panel frames and mounting structures

  • Automotive – Lightweight structural components, crash management systems

  • Electronics – Heat sinks, LED housings, enclosures

  • Industrial – T-slot profiles, conveyor systems, machine frames

  • Consumer Goods – Furniture profiles, sporting goods, appliances

Why EPS Aluminum?

  • Full Turnkey Solutions – From billet to finished profile, one integrated system

  • Complete Customization – Every line engineered to your specific requirements

  • Premium Components – Siemens, Rexroth, and other internationally recognized brands

  • Modular & Scalable – Designed for future expansion and technology upgrades

  • Single-Source Responsibility – Reduced coordination complexity and guaranteed component compatibility

Ready to Build Your Custom Extrusion Line?

Contact EPS Aluminum today with your target tonnage, billet size, and profile specifications—our engineering team will design a production line tailored to your exact needs.

EPS Aluminum – Your trusted partner for customized aluminum extrusion solutions from 500T to 5000T and beyond.

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CONTACT INFO

  +86-13665166529
  info@eps-aluminum.com
 6, Xinyuan Road, Jiangyin City, Jiangsu Province, China

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