Introduction to light wave die furnace
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Introduction to light wave die furnace

Views:0     Author:Site Editor     Publish Time: 2021-07-07      Origin:Site

Introduction to light wave die furnace

I Main body structure of furnace
Furnace body: outer sealing plate + stainless steel inner liner +1160 high temperature insulation cotton.

Heating component: infrared ray tube

Door: stainless steel lining + steel frame + silicate fiber cotton +3mm outer sealing plate

Sealing mechanism: double row of high temperature asbestos rope sealing + special double low pressure cylinder pressing mechanism (with pressure regulating valve, low pressure to extend the sealing life of the cylinder)

Frame: stainless steel inner basket + protective basket

Temperature measurement: each box is equipped with two thermocouple temperature measurement, temperature control and over-temperature alarm system.


II Main technical parameters

Use aluminum billet length

6000mm

Storage rod (support) in furnace

16

Preheating count

10

Heating count

5

Energy consumption in continuous production

(Heat per ton of aluminium)

Burning natural gas: 22 cubic meters

Temperature control

PID Automatic Heating Control

Shear capacity

50 times/h


Initial heating time

< 3H


Shear length error

± 1mm


Temperature difference of each section of billet discharge

± 5


Temperature difference in furnace

± 10


Total power



Circulating fan: 4KW one


Combustion-supporting fan: one set of 1.5 kW


Cooling fan: 0.37 kW one



Hydraulic station motor: 7.5 kW one


Operation method

Manual/automatic


Motor input voltage

380V AC


Input voltage of control box

220VAC/24VDC


Solenoid valve

24VDC


Power frequency

50Hz


Compressed air consumption

0.2 m3/min


Cooling water flow

1m3/h



III Advantages of light wave furnace heating


1. Fast heating and high heat absorption efficiency.Due to the high radiation intensity of the light wave tube and the large reflecting surface, the mold absorbs heat quickly and has no penetrability and does not damage the mold material.

2 Due to the use of stainless steel inner liner, increase the reflection surface of light wave to make the heating of the mold more uniform and faster.

3 The thermal efficiency of the light wave tube is higher, so the power is reduced by 30% and the energy saving is 40% compared with the ordinary mold furnace.

4 Easy maintenance and replacement of light wave tube, light wave tube can be replaced without shutdown. At the same time, only 1/12 power can be reduced in case of damage to a light wave tube, which will not affect too much power and can be used in normal production.



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