Views: 19 Author: Site Editor Publish Time: 2021-07-07 Origin: Site
Introduction to light wave die furnace
I Main body structure of furnace
Furnace body: outer sealing plate + stainless steel inner liner +1160 high temperature insulation cotton.
Heating component: infrared ray tube
Door: stainless steel lining + steel frame + silicate fiber cotton +3mm outer sealing plate
Sealing mechanism: double row of high temperature asbestos rope sealing + special double low pressure cylinder pressing mechanism (with pressure regulating valve, low pressure to extend the sealing life of the cylinder)
Frame: stainless steel inner basket + protective basket
Temperature measurement: each box is equipped with two thermocouple temperature measurement, temperature control and over-temperature alarm system.
II Main technical parameters
Use aluminum billet length | 6000mm | |
Storage rod (support) in furnace | 16 | |
Preheating count | 10 | |
Heating count | 5 | |
Energy consumption in continuous production (Heat per ton of aluminium) | Burning natural gas: 22 cubic meters | |
Temperature control | PID Automatic Heating Control | |
Shear capacity | 50 times/h | |
Initial heating time | < 3H | |
Shear length error | ± 1mm | |
Temperature difference of each section of billet discharge | ± 5℃ | |
Temperature difference in furnace | ± 10℃ | |
Total power | Circulating fan: 4KW one | |
Combustion-supporting fan: one set of 1.5 kW | ||
Cooling fan: 0.37 kW one | ||
Hydraulic station motor: 7.5 kW one | ||
Operation method | Manual/automatic | |
Motor input voltage | 380V AC | |
Input voltage of control box | 220VAC/24VDC | |
Solenoid valve | 24VDC | |
Power frequency | 50Hz | |
Compressed air consumption | 0.2 m3/min | |
Cooling water flow | 1m3/h |
III Advantages of light wave furnace heating
1. Fast heating and high heat absorption efficiency.Due to the high radiation intensity of the light wave tube and the large reflecting surface, the mold absorbs heat quickly and has no penetrability and does not damage the mold material.
2 Due to the use of stainless steel inner liner, increase the reflection surface of light wave to make the heating of the mold more uniform and faster.
3 The thermal efficiency of the light wave tube is higher, so the power is reduced by 30% and the energy saving is 40% compared with the ordinary mold furnace.
4 Easy maintenance and replacement of light wave tube, light wave tube can be replaced without shutdown. At the same time, only 1/12 power can be reduced in case of damage to a light wave tube, which will not affect too much power and can be used in normal production.